Synthetic Mats for Loading and Unloading of Heavy Equipment
Cost Control – The Importance of Using the Right Equipment and Ground Protection When Loading and Unloading Excavators and Bulldozers
In the construction industry, heavy machinery such as excavators and bulldozers is essential for getting the job done. However, loading and unloading these massive machines from trailers and moving them across city streets, sidewalks, driveways, or lawns to reach the job site presents significant challenges. Without the proper ground protection, the risk of damage to surfaces is high, and the resulting costs can be substantial.
Why Ground Protection is Crucial
Heavy construction equipment, such as bulldozers and excavators, exerts tremendous pressure on the surfaces they travel over. A major contributor is the use of grouser pads on this type of equipment. These steel pads feature raised ridges, or “grousers,” which dig into the ground to provide much-needed traction on soft, muddy, or uneven terrains. However, when operating on paved surfaces like streets, sidewalks, or driveways, steel grouser pads will cause significant damage by cracking or scratching the surface. Sidewalks, driveways, lawns, and city streets were not designed to handle such loads, and the result could be cracked concrete, rutted grass, or even broken underground utilities. These types of damage are costly to repair and can lead to delays in project timelines, not to mention potential fines or liability issues with property owners or municipalities.
Proper ground protection, such as synthetic or composite mats, can prevent surface damage and make the movement of equipment safer and more efficient. Using a layer of matting will prevent the grousers from cutting into and tearing up the supporting surface. These mats distribute the weight of the machinery over a wider area, reducing the risk of structural damage to roads, driveways, or soft ground like lawns. For example, a bulldozer weighing 45,000 lbs can exert enormous pressure on a small surface area; ground protection mats will protect the surface from direct contact and minimize the damage the equipment can cause.
The Role of Composite Matting
Synthetic or polymer ground protection mats have become increasingly popular in the construction industry for a good reason. They are lightweight, durable, and easier to assemble and disassemble than traditional wooden or steel mats. They offer superior traction, essential for preventing equipment from slipping or getting stuck while being loaded or unloaded from trailers or navigating tight urban spaces.
One of the greatest benefits of using synthetic ground protection mats is their reusability. Unlike wood mats that can deteriorate quickly or steel mats that are cumbersome and prone to rust, polymer mats are weather-resistant and can last much longer. This durability makes them a cost-effective option, reducing the need for frequent replacements. These mats also protect the equipment by minimizing excessive wear and tear that can occur when driving heavy machinery over rough or uneven surfaces.
Costs of Damage vs. Prevention
The financial cost of not using ground protection can far outweigh the expense of investing in the proper materials. For example, if an excavator cracks a homeowner’s driveway or damages a sidewalk, the repair costs could easily exceed $5,000. Similarly, ruts in a homeowner’s lawn or damage to a public park’s landscape can lead to repair bills in the thousands, not to mention potential fines for non-compliance with municipal regulations.
In contrast, synthetic ground protection mats typically cost between $150 and $300 each, depending on size and type. These mats are designed to be reused across multiple job sites, reducing the per-job cost over time. By preventing damage to sidewalks, streets, and lawns, companies can avoid costly repairs, protect their reputation, and maintain positive relationships with property owners and municipalities.
Investing in the right equipment and ground protection in the construction industry isn’t just about safeguarding machinery; it’s about protecting the environment and surfaces around your job site. The use of synthetic or polymer mats offers a practical, cost-effective solution for reducing damage when loading and unloading heavy equipment and moving it across vulnerable surfaces. Not only does this approach prevent unnecessary repair costs, but it also ensures smoother operations, improved safety, and a professional reputation for your business.
Learn more about DICA’s full line of ground protection and site access mat products.